Karmann Ghia 1966

GERMAN AIRCOOLED PERFORMANCE
STOCKBRIDGE, GA. 678-517-3730

Work Order Overview
Engine
Remove/Install Engine
Replace seals and gaskets
Replace deep sump with a low profile sump
Design and install external oil cooler system with Stainless Steel braided lines, Setrab cooler with fan, oil thermostat, fan thermostat, relay and override switch. Upgrade oil filter
Convert to Synthetic oil (Roya

l Purple 20w50)
Replace damaged oil lines
Replace leaking bolt on valve covers with “Bail” type
Modify Breather system
Re-curve MSD distributor
Secure MSD 6AL ignition box
Replace “Cool Tin” with DTM compatible deflector tins
Weld in O2 sensor b**g and install O2 sensor for Air/Fuel ratio gaige

Body/Interior
Align Doors and adjust hinges
Repair rear view mirror and dome light
Install dual Westach CHT gauge and Autometer Air/Fuel Ratio Gauge
Replace 5 inch tach with relocated 3 ¾ inch tach
Fabricate custom gauge panel
Relocate CD changer to the trunk
Adjust or repair shifter
Troubleshoot and repair battery drain
Evaluate Windshield Wipers

Suspension
Install rear camber bar
Adjust Steering gearbox
Tighten Steering wheel

Test and tune
Road test, tune carburetors, evaluate shock and alignment
Align front toe-in