PLAATO

Unify your data. Reduce costs. Grow profits. Industrial AI for brewing, distilling & beverage production. Act faster. With better data.

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22/05/2026

Does your brewery or facility track yield? More importantly, can it explain it?

Loss doesn't happen in one place. It accumulates from grain to glass, stage by stage, in ways that are easy to miss and hard to quantify.

Spent grain moisture. Trub loss. Tank bottoms. Line flush waste. Each one small. Together, significant.

Swipe through the images to see where loss is happening across your brewery. And if you want to get more granular, get in touch with our team.

Small changes, backed by data, can make a huge difference.

21/05/2026

What if your whole team could see exactly what's happening across your facility, in real time?

With PLAATO Insights, they can.

It connects your PLCs and existing data sources so your team has a clear, live view of the whole operation — in one place.

Fermentation progress. Chiller performance. CO2 usage. Production trends. Early warnings before something drifts into a real problem. Not after it's already cost you time, quality, or product.

Less manual checking. Fewer surprises. Earlier decisions.

Comment below or visit our site to see how it works — because data is only useful if it reaches the right people in time.

18/05/2026

Last week Andy from our US PLAATO team got to visit one of our customers Fullsteam brewery, a cornerstone of the Durham, North Carolina craft beer scene.

Fullsteam has built a strong reputation for thoughtful, locally rooted beer, and it was great to spend time with the team at the Rocky Mount Mills location.

VP of Brewing Ops, Jon, spends 1–2 days at the small batch brewing facility. When he’s not on site, Jon uses the remote viewing capability that comes with PLAATO Smart Fermentation to keep an eye on the mix of beer and other products being produced.

It means less time on the road. More time seeing inside the tanks to make great beer.

So it's win-win.

Thanks to the Fullsteam team for having us, and best of luck with the exciting move into the American To***co Campus.

Want to be able to see your gravity, temperature & fermentation activity all in the palm of your hand?

Talk to our team today. Or search “PLAATO AI". (Link in comments.)

17/05/2026

Inconsistent batches rarely announce themselves early enough to act.

Small deviations in temperature, pressure, or process timing compound quietly across production stages. By the time a quality issue surfaces, the batch is already compromised and the cost is already locked in.

That happens because quality data is rarely connected in one place. Readings are logged manually, reviewed after the fact, and the gaps between systems make early intervention almost impossible.

When production data is unified and monitored continuously, anomalies become visible the moment they form, not after the damage is done. Teams shift from reacting to quality failures to preventing them entirely.

PLAATO Insights brings live and historical data across every production stage into one unified dashboard, enabling early anomaly detection and proactive quality control that protects every batch.

👉 See how proactive monitoring transforms your quality control. Link in bio.

15/05/2026

Here's a quote, now get a quote! 🍻 Our Smart Fermentation customers find our real-time sensors hhelp them do everything from reduce tank time, cut CO2 costs, improve quality — or simply prevent them from having to go into the brewery on the weekend. Take a look, and see if you'd like to join them.
See link below and ask our team about our brand new V2 sensors.
Huge thank you to the incredible teams at Burning Barrel Brewing Company, , , . Be sure to give them each a follow, and more importantly: taste their amazing beers.

14/05/2026

Most breweries track yield.

Few can explain where extract is actually lost.

Across intake, mash, whirlpool, transfers, and filtration, small inefficiencies compound. Not dramatically. Quietly.

At 100,000+ hL scale, even a 1% gap carries financial weight.

This carousel breaks down six practical ways to reduce extract loss without upgrading equipment, just by improving process visibility.

If you can’t explain where your last batch lost value, that’s the starting point.

Let’s calculate what 1% means in your facility.

13/05/2026

Not only are we helping breweries collect and analyse their production data — we’re helping them visualise it too.

With the new AI Metric Builder in PLAATO Insights, teams can ask AI to create metrics and charts from their production data, then add them straight to a custom dashboard.

That means faster reporting, clearer visibility, and an easier way to compare batches, track yield, and spot trends.

Search “PLAATO AI” to learn more.

Or visit www.plaato.ai to contact our team for a live demo today.

12/05/2026

Steam loss is part of brewing. The problem starts when evaporation rates drift without anyone noticing.

In large breweries, slight changes in boil timing or kettle performance can affect both extract recovery and energy consumption across hundreds of batches. Those shifts usually happen gradually, not all at once.

The breweries improving consistency tend to monitor process variation closely instead of relying on weekly averages alone.

07/05/2026

Breweries and distilleries have the same pains: lack of visibility, data silos, and fragmentation. All these have a huge impact on sustainability, consistency, and yield.

Large-scale distilleries generate enormous amounts of process data. Most of it never gets used to make a decision because it lives in too many separate places.

Fermentation readings in one system, still house data in another, cut records in a spreadsheet, CIP logs on paper. Each one is accurate on its own. Together they tell a story nobody is reading in real time.

This carousel covers ten areas where connecting that data makes a direct difference to yield, quality, energy, and maturation consistency.

Our PLAATO team just finished four exciting days in Edinburgh at the World Distilled Spirits Conference.

If you missed them, or want to learn more – search "PLAATO AI" to get our guide, and visit our distilling or brewing page.

PLUS: Ask our team for a free impact assessment for your facility or facilities.

05/05/2026

Looking to improve sustainability, water usage, and production efficiency?
Our PLAATO team is at WDSC — the World Distilled Spirits Conference — talking to distillers about how PLAATO Insights can help.
We’re discussing how connected production data can reduce fragmentation, improve yield visibility, and help teams spot where time, water, and energy are being lost.
We’re also showing our new V2 Smart Fermentation Sensors, designed to give better visibility inside your tanks and support more consistent fermentation.
Want to learn more? See the links in bio, or come and talk to our team at WDSC.

29/04/2026

Averages don't tell you much. Nine solid batches and one bad one can still average out to "fine" — until you're looking at a dumped batch or a missed delivery.

PLAATO Insights logs every batch individually, so you can see exactly where things drifted. A fermentation that ran two degrees warm. A tank that took six hours longer than it should. Real data points, not a smoothed-out number.

That's where better decisions come from. Not from the monthly average, but from what actually happened in tank 4 on Tuesday.

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